A sway bar (also stabilizer bar, anti-sway bar, roll bar, or anti-roll bar, ARB) is an automobile suspension device. It connects opposite (left/right) wheels together through short lever arms linked by a torsion spring. A sway bar increases the suspension's roll stiffness—its resistance to roll in turns, independent of its spring rate in the vertical direction. The first stabilizer bar patent was awarded to S. L. C. Coleman of Fredericton, New Brunswick on April 22, 1919.
The bar resists the torsion through its stiffness. The stiffness of an anti-roll bar is based on the fourth power of its diameter, the stiffness of the material, the inverse of the length of the lever arms (i.e., the shorter the lever arm, the stiffer the bar), the geometry of the mounting points, and the rigidity of the bar's mounting points. Some anti-roll bars, particularly those intended for use in auto racing, are adjustable, allowing their stiffness to be altered by increasing or reducing the length of the lever arms. This permits the roll stiffness to be tuned for different situations without replacing the entire bar. The stiffer the bar, the more force required to move the left and right wheels relative to each other. This increases the amount of force required to make the body roll.
In a turn, the sprung mass of the vehicle's body produces a lateral force at the center of mass, proportional to lateral acceleration. Because the cg is usually not on the roll axis, the lateral force creates a moment about the roll axis that tends to roll the body. (The roll axis is a line that joins the front and rear roll centers (SAEJ670e). The moment is called the roll couple.
Roll couple is resisted by the suspension roll stiffness, which is a function of the spring rate of the vehicle's springs and of the anti-roll bars, if any. The use of anti-roll bars allows designers to reduce roll without making the suspension's springs stiffer in the vertical plane, which allows improved body control with less compromise of ride quality.
One effect of body (frame) lean, for typical suspension geometry, is positive camber of the wheels on the outside of the turn and negative on the inside, which reduces their cornering grip (especially with cross ply tires).
The other function of anti roll bars is to tune the high g-force / limit understeer behavior of the vehicle. The limit understeer behavior is tuned by changing the proportion of the total roll stiffness that comes from the front and rear axles. Increasing the proportion of roll stiffness at the front will increase the proportion of the total weight transfer that the front axle reacts and decrease the proportion that the rear axle reacts. This will cause the outer front wheel to run at a higher slip angle, and the outer rear wheel to run at a lower slip angle, which is an understeer effect. Increasing the proportion of roll stiffness at the rear axle will have the opposite effect and decrease understeer.
Some high-priced cars, such as the Range Rover Sport and BMW 7-series, have begun to use "active" anti-roll bars that can be proportionally controlled automatically by a suspension-control computer, reducing body lean in turns while improving rough-road ride quality. The first to use this was the Citroen Xantia Activa, a medium sized sedan sold in Europe. The Activa system was an antiroll bar that could be stiffened under the command of the suspension ECU during hard cornering. The car rolled at any time at most 2 degrees. Mercedes S-class ABC system uses another approach, the computer uses sensors to detect lateral load, lateral force, height difference in the suspension strut and uses hydraulic pressure to raise or lower the spring to counter roll. This system removes the antiroll bar. Most active roll control systems allow a small degree of roll to give a more natural feel.
US Patent Issued to Dae Won Kang Up on Sept. 24 for "Method for Manufacturing a Tapered Stabilizer Bar Having a Continuously Changing Cross-Section" (South Korean Inventor)
Sep 24, 2013; ALEXANDRIA, Va., Sept. 24 -- United States Patent no. 8,539,675, issued on Sept. 24, was assigned to Dae Won Kang Up Co. Ltd....