Sodium silicate, also known as water glass or liquid glass, available in aqueous solution and in solid form, is a compound used in cements, passive fire protection, refractories, textile and lumber processing, and art.
Sodium silicate is a white solid that is soluble in water, producing an alkaline solution. There are many kinds of this compound, including sodium orthosilicate, Na4SiO4; sodium metasilicate, Na2SiO3; sodium polysilicate, (Na2SiO3)n; sodium pyrosilicate, Na6Si2O7, and others. All are glassy, colourless and dissolve in water.
Sodium silicate is stable in neutral and alkaline solutions. In acidic solutions, the silicate ion reacts with hydrogen ions to form silicic acid, which when heated and roasted forms silica gel, a hard, glassy substance.
Rather than pull the head, a jar of "liquid glass" is poured into the radiator and allowed to circulate. The Waterglass is injected via the radiator water into the hotspot at the motor. This technique works because at 210–220 °F the sodium silicate loses water molecules to form a very powerful sealant that will not re-melt below 1500 °F. This approach is often used by disreputable used-car salespersons to disguise a leaking head gasket.
A sodium silicate repair of a leaking head gasket can hold for up to two years and even longer in some cases. The effect will be almost instant, and steam from the radiator water will stop coming out the exhaust within minutes of application. This repair only works with water to cylinder or water to Air applications and where the sodium silicate reaches the "conversion" temperature of 210–220 °F.
One common example of its use as a paper cement was for producing paper cartridges for black powder revolvers produced by Colt's Manufacturing Company during the period from 1851 until 1873, especially during the American Civil War. Sodium silicate was used to seal combustible nitrated paper together to form a conical paper cartridge to hold the black powder, as well as to cement the lead ball or conical bullet into the open end of the paper cartridge. Such sodium silicate cemented paper cartridges were inserted into the cylinders of revolvers, thereby speeding the reloading of cap and ball black powder revolvers. This use largely ended with the introduction of Colt revolvers employing brass-cased cartridges starting in 1873.
When used as a paper cement, the tendency is for the sodium silicate joint eventually to crack within a few years, at which point it no longer holds the paper surfaces cemented together.
An article in The Mother Earth News offers actual test results for this and other methods of preservation. LINK
Standard, solid, bead form sodium silicates have been used as aggregate within silicone rubber to manufacture plastic pipe firestop devices. The silicone rubber was insufficient waterproofing to preserve the intumescing function and the products had to be recalled, which is problematic for firestops that are concealed behind drywall in buildings.
Pastes for caulking purposes are similarly unstable. This too has resulted in recalls and even litigation. Only 3M's "Expantrol" version, which has an external heat treatment that helps to seal the outer surface, as part of its process standard, has achieved sufficient longevity to qualify for DIBt approvals in the US for use in firestopping.
Not unlike other intumescents, sodium silicate, both in bead form and in liquid form are inherently endothermic, due to liquid water in the water glass and hydrates in the prill form. The absence in the US of mandatory aging tests, whereby PFP systems are made to undergo system performance tests after the aging and humidity exposures, are at the root of the continued availability, in North America, of PFP products that can become inoperable within weeks of installation. Indiscriminate use of sodium silicates without proper waterproofing measures are contributors to the problems and risk. When sodium silicates are adequately protected, they function extremely well and reliably for long. Evidence of this can be seen in the many DIBt approvals for plastic pipe firestop devices using Palusol, which use waterproofed sodium silicate sheets.
An early mention of crystals of metallic salts forming a "chemical garden" in sodium silicate is found in the 1946 Modern Mechanix magazine This results in very colorful gardens -- much more than shown in the illustrations. Use caution with the metal salts if you do this, some are dangerous to people and animals if swallowed.
Advancing eco-friendly binders: reformulating inorganic sodium silicate binders for strength has made the low emission binder system more practical.
Oct 01, 2009; A 1982 report, "The Mechanism, Control and Application of Self-Setting Sodium Silicate Binder Systems," set out to explain the...