Chevaline (pronounced: Shev-a-leen) was a system to improve the penetrability of the British Polaris missile warheads. Devised as an answer to the improved Soviet defences around Moscow, the system was intended to increase the probability that at least one warhead would penetrate the city's anti-ballistic missile (ABM) defences, something which the Royal Navy's earlier Polaris re-entry vehicles (RV)s were thought to be unlikely to do.
Chevaline used a variety of penetration aids and decoys to offer so many indistinguishable targets that an opposing ABM system would be overwhelmed attempting to deal with them all, ensuring that enough warheads would get through an ABM defence to be a reasonable deterrent to a first strike. The project was highly secret, and survived in secrecy through four different governments before finally being revealed in 1980.
The origins of that Chevaline requirement grew from the conclusion of several British governments that in the event of a Soviet nuclear attack on the UK alone, as had been threatened in late 1950s by Nikita Khruschev and the Soviet Prime Minister Nikolai Bulganin it was unrealistic to expect that the US would retaliate against the Soviet Union and risk the destruction of most major American cities. That conclusion by successive British governments was the basis of their justification given to the British people for an independent nuclear retaliatory capability.
For some time this deterrent force had been based on the Royal Air Force's V-bomber force. This looked increasingly vulnerable in the face of ever-increasing Soviet Air Defence Forces, and by the late 1950s the RAF was pursuing the Blue Steel II stand-off missile to allow its bombers to fire their weapons while still (hopefully) outside the range of the defensive fighters.
Another solution was the Blue Streak missile project, although this was running into continued delays. Blue Streak also had the serious problem of basing; the UK was small enough that it seemed possible for the USSR to spot the launch sites without much trouble and attack them directly.
A better solution came along in the form of the US's AGM-48 Skybolt missile. The US's bomber force was facing the same sorts of problems as the British V-bombers, and were attempting to solve it in a similar fashion, with a long-range standoff missile. In this case, however, the missile in question had a truly long range of just under 2,000 km. Considering the distance from London to Moscow is about 2,500 km, Skybolt would allow the V-Bomber force to attack Russia from sites not far off the English coast, with complete immunity. Skybolt seemed like such a good solution that work on both Blue Steel II and Blue Streak were cancelled.
Skybolt development was itself cancelled in early 1962, leading to a major political row. In the end a compromise was reached later that year; the Nassau agreement had the Royal Navy taking over the deterrent role with newly-acquired Polaris missiles, an arrangement that was formally outlined in the Polaris Sales Agreement.
One key part of the agreement was that the UK would develop their own warheads for the missiles, as the UK military and political establishments were rather worried about losing their own nuclear production and design capability. Having already put some effort into the Skybolt warhead, it was decided to adapt this design, based on the US W59, for Polaris instead of the original W58.
Throughout this period both the US and USSR were working on anti-ballistic missile systems. Developing an ABM system was largely an engineering issue, requiring radars with high resolution and targeting computers that could adjust trajectories fast enough given an approach speed in thousands of miles an hour. Even though these items would be expensive, the ABM interceptor itself was likely to cost about the same as an ICBM (or less), so any increase in the enemy's stockpile could be countered for an additional expenditure of about the same amount. This was a game the US was clearly willing to play, although it would seem the USSR was considerably less capable of doing so given the size of the two countries' respective economies.
The Soviets were confirmed as working on an ABM system in 1961 when they made their first successful exo-atmospheric interception of an ICBM. An American response was to develop "Antelope", a system designed to overwhelm an ABM defence with decoys, or penaids (penetration aids). In the end the US abandoned Antelope because they could achieve the same ends simply by throwing additional warheads, which was becoming increasingly inexpensive with the introduction of MIRVs.
This development left the British in a particularly bad position. Although the Polaris was fairly immune to direct attack in the submarines, this meant little if the warheads could not make it through the Soviet defenses – especially if the Soviets were convinced of this. Further, the Polaris did not have the physical size or throw-weight needed to enlarge its current three-warhead payload, making the US's "overwhelm" solution difficult to implement even if they were willing to invest in producing additional warheads. A single Resolution class submarine with 16 Polaris missiles would throw a total of 48 warheads, and with ABMs the USSR would be fairly confident that they could safely afford to shrug off such an attack. It was potentially even worse than this, as the three Polaris warheads remained fairly close together during reentry, and could theoretically all be attacked by a single ABM with a large warhead.
Something had to be done in order to maintain the relevance of the UK counterforce. Although developments in the ABM field had been watched throughout the 1960s, exactly what to do about the problem apparently remained a fairly low priority. In 1967 the US offered a newer version of the Polaris, the A3T design, which featured a "hardened" missile airframe intended to better protect it against ABMs. As the UK had not yet received their missiles, they agreed to use the A3T version as it required relatively few other changes.
However it was not until 1970 that serious efforts to explore the ABM problem started in earnest. By this point the US and USSR had agreed in the ABM Treaty to deploy up to 100 ABMs at only two sites. MIRVs had so seriously upset the balance between ABM and ICBM that both parties agreed to limit ABM deployment largely as a way of avoiding a massive buildup of new ICBMs. The only good news for the UK in this development was that it clearly defined the problem they were facing; their attacks had to be able to credibly defeat a 100-interceptor ABM defense around Moscow. Thus started project KH.793, a one-year project to identify potential solutions.
One option would be to build additional Polaris platforms and keep more of them at sea. Two Resolutions would throw 96 warheads and almost guarantee penetration, while three would make it a certainty. However, this would require a fleet of at least five submarines to keep two on station at all times, as well as larger crew complements, training and logistics support. This appeared to be the most expensive option.
Several "low cost" options were also explored. Among these were "Topsy", the A3T missile the UK had already agreed to use. Another option was Antelope, which used hardened warheads along with penaids, although it reduced the payload to two warheads in order to save weight for the penaids. They also explored a "superhardened" version known as Super Antelope, a further improvement on the warhead that also used a manoeuvrable warhead "bus" to deploy the penaids further apart in space.
The Royal Navy preferred to upgrade to the Poseidon missile, increasing the number of warheads from three per missile to between ten and thirteen of a newer and lighter design. In this case a single Resolution could launch up to 208 warheads, guaranteeing that some would get through. This option also had the advantage of maintaining commonality with the US Navy, as well as offering greater range, and thus increasing the safety of the launch submarines.
The US also favored the Poseidon, although for more technical reasons. They felt that while the decoy approach was useful against near-term ABMs deployed by the USSR, that it was considerably less useful against "point defence" type interceptors. This is because the decoys are so much lighter than actual warheads; when they started to hit the upper atmosphere the decoys would slow more than the warheads and thus "declutter", allowing the warheads to be attacked. This would require a much faster-reacting system than a long-range interceptor, one that could safely wait until only a few moments before detonation, but this was by no means impossible and was part of the US's own ABM systems.
However, as the UK had decided to produce its own warheads and bus, this option would require considerable development effort in order to produce a new MIRV bus of their own. Although in theory the UK might be able to use the US-designed bus, these options were being explored in the midst of the ABM Treaty, and it was not clear whether or not the treaty might forbid this technology being transferred. A number of related options were thus explored, including "Option M" which used a simple "de-MIRVed" bus, "Hybrid" (or "Stag") which put the newer Poseidon warheads on the existing Polaris A3T missiles, and "Mini Poseidon", a similar adaptation with a smaller six-Poseidon-warhead payload on the A3T.
In the end the higher levels of the British political system decided against the urgings of their own Chiefs of Staff and went with the penaid approach on the existing A3T missile. This decision was made official late in 1973 by the Edward Heath administration, who changed the name from Super Antelope to Chevaline. In French, "Chevaline" translates as a dealer in horse flesh for human consumption, a choice that generated much hilarity in the UK at the poor language skills of the Heath government.
Initially it was planned to make the project public, but a change of government in the 1974 elections ended these plans. A new review again concluded that the project should continue, even though the naval staff continued to be opposed. Full development started in January 1975.
The project was carried out in extreme secrecy by a team consisting of the Atomic Weapons Establishment (AWE) at Aldermaston, the Royal Aircraft Establishment (RAE) at Farnborough, and Hunting Engineering at Ampthill, Sperry Gyroscope at Bracknell, Lockheed Aerospace in the United States, and others too numerous to mention, both in the U.S. and the UK. The system was tested at the US Eastern Test Range, Cape Canaveral, and the warheads were tested with two full scale underground nuclear tests (Fallon UGT and Banon UGT) at the Nevada Test Site. There were also numerous weapon effects tests to prove the RV/warhead resistance to the radiation-effects of the Galosh warhead; and there were numerous missile tests at the Woomera Missile Range, Australia, to develop various aspects of the RVs, the PAC and decoys. Recent declassifications of official files show that more than half the total project costs were spent in the United States, with industry and government agencies.
Range of the "Improved" Chevaline system was 22% less than the "Unimproved" Polaris A3T, reduced from to . This was the source of continuing pressure on the development team from the Naval Staff, who had set the minimum requirement at , and who were deeply concerned at intelligence reports of improving Soviet anti-submarine warfare capabilities. Reduced missile range had the effect of reducing the sea-room in which the British submarines could hide. With Chevaline, the patrol area was limited to the north of and just around the GIUK gap, whereas previously they could operate within an area to the south of the Gap as well. This was a serious problem, because much of NATOs anti-submarine strategy was based on closing the Gap, with the implicit assumption that areas north of it would be fairly easy for Soviet submarines to operate within. If the Polaris fleet were forced to operate to the north of the line, or even within a limited distance of it, they would be lacking the protection of the bulk of the NATO forces, and potentially in the midst of a high concentration of enemy hunter-killer subs. Needless to say, this was "upsetting".
Efforts were made to reduce warhead weight by substituting a new, smaller, high-yielding thermonuclear primary tested at Fondutta UGT and Quargel UGT, and although these tests were deemed successful, the delays involved in preparing them for Chevaline were thought to risk further unacceptable delays to the in-service date planned, and they were not used. This thermonuclear primary was by then being referred to in official documents as a "trigger device" and some suspect that this new description was a sleight-of-hand to circumvent the pledge given by Prime Minister Wilson of "no new generation of nuclear weapons". The thermonuclear (or fusion) secondary for Chevaline and known to AWRE by the codename Reggie, is known from these declassified documents to be recycled from the "Unimproved" Polaris A3T warhead.
The Naval Staff angst that had been a feature of the Chevaline project surfaced here too. For several reasons the Navy had not wanted Chevaline and had actively lobbied against it. Their preference for Poseidon was in large part based on commonality of equipment. Polaris was being phased out of use by the US Navy and supplies of spares and repair facilities were becoming unavailable. To keep the Polaris missile in use in the UK meant that some production lines had to be re-opened at great cost to supply a very small force. A missile common to both navies was desirable, and the Naval Staff strongly argued against Chevaline. Although the papers will not be declassified for some time yet, it seems likely that the Naval Staff made the same case with Trident with some success when their influence was at its height after the Falklands War.
The US later decided to move primary development from the C4 to the larger Trident D5, a much more capable missile, but one that would not fit into the latest Ohio-class submarines, let alone the older Benjamin Franklin class. Their solution to this problem was to simply change the design of the Ohio class to allow for the larger D5. Thatcher, who was fully committed to Trident, decided to follow the same route and authorized the design of the Vanguard class submarine to carry them. They agreed to a deal whereby the US and British combined missile stock is serviced at a single location at the US Navy facility at King's Bay, Georgia, and from there missiles are issued to both US and British submarines. Only the warheads (added later to British missiles) are different.
Finally, recently published recollections from senior members of the development team are explicit in stating that Chevaline was not the best, or with hindsight, the cheapest choice the British could have made from the many options available. But the choices were never simple but overlaid with what was politically possible, what was in the best interests of UK industry and its scientific base. In the end, the alternatives were "between Chevaline or nothing at all; a decision which could easily have meant withdrawal of the UK from the military political nuclear scene" and that option was unthinkable to the military staffs and government alike.
The response to the threat of interception by ABM-1 Galosh missiles was to deploy an upgraded or Improved Front End (IFE) to Polaris A3T using the Antelope/Super Antelope/Chevaline technology. The Chevaline solution was to decrease the number of warheads carried by the Polaris system from three to two, using the space and weight to carry numerous decoys, and increase the likelihood of warhead survival by substituting a new super-hardened thermonuclear primary for the warhead contained in a new super-hardened RV.
The IFE was built in two primary parts. One warhead was mounted directly to the front of the second stage, as had been the case for all three warheads in the original Polaris. The second part was the "penetration aid carrier", or PAC, which carried the second warhead along with the various penetration aids. The PAC dispensed one RV but the principal purpose of its manoeuvring capability was to dispense the 27 decoys into a 'threat tube' surrounding the RVs, which also had a 'disguise' to match their radar appearance to the decoys. The system was not a MIRVing system because the target of both warheads was one location, about which the two warheads were spread, as in the earlier MRV system of Polaris A3T.
In the case of an attack on the USSR, even a single Resolution could have ensured the destruction of a significant portion of the Soviet command structure. Given all sixteen missiles launching successfully, an ABM system would be presented with 551 credible-looking targets to deal with. Given that the ABM treaty limited the USSR to 100 ABM interceptors, a "hit" was virtually guaranteed.
The 'unimproved' British Polaris A3T carried three 200 kt warheads designated ET.317 in U.S. Mk-2 RVs, comprised of a primary known as Jennie and a thermonuclear secondary known as Reggie. The integrated upgraded Polaris system was known as A3TK and carried two warheads in upgraded British-designed RVs. These warheads used the new Harriet primary with Reggie re-used from the ET.317 warhead, and their nuclear yield increased to 225 kt. This system was in service from 1982 to 1996, when it was replaced by Trident D5.
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