An overhead valve (OHV) engine, also called pushrod engine or I-head engine is a type of piston engine that places the camshaft in the cylinder block (usually beside and slightly above the crankshaft in a straight engine or directly above the crankshaft in the V of a V engine) and uses pushrods or rods to actuate rocker arms above the cylinder head to actuate the valves. Lifters or tappets reside in the engine block between the camshaft and pushrods.
This contrasts with an overhead cam (OHC) design which places the camshaft(s) above the cylinder head and drives the valves directly or through short rocker arms. In an OHC engine, the camshaft(s) are normally part of the cylinder head assembly, while in an I-head engine the camshaft (rarely more than one) is part of the main engine block assembly.
In 1949, Oldsmobile introduced the Rocket V8. It was the first high-compression I-head design, and is the archetype for most modern pushrod engines. General Motors is the world's largest pushrod engine producer with engines such as the 3800 Series III Supercharged V6 , , LS7 Chevrolet Corvette 7.0 L V8 Engine , and LS4 5.3 L DOD V8 , .
Few pushrod type engines remain in production outside of the United States market. This is in part a result of some countries passing laws to tax engines based on displacement from the popular, perhaps misguided, belief that displacement is directly related to the emissions and fuel efficiency of an engine. This has given OHC engines a regulatory advantage in those countries, which resulted in few manufacturers wanting to design both OHV and OHC engines.
However, in 2002, Chrysler introduced a new pushrod engine: a 5.7 L Hemi engine. The new Chrysler Hemi engine presents advanced features such as variable displacement technology and has been a popular option with buyers. The Hemi was on the Ward's 10 Best Engines list for 2003 through 2007. Chrysler also produced the world's first production variable valve OHV engine with independent intake and exhaust phasing. The system is called CamInCam , and was first used in the SRT-10 engine for the 2008 Dodge Viper.
The original overhead valve or OHV piston engine was developed by the Scottish-American David Dunbar Buick. It employs pushrod-actuated valves parallel to the pistons and this is still in use today. This contrasts with previous designs which made use of side valves and sleeve valves.
Nowadays, side-valves have virtually disappeared (except perhaps in lawn-mower engines) and valves are almost all "overhead". However most are now driven more directly by the overhead camshaft system and these are designated OHC instead (either SOHC or DOHC).
Pushrod engines have specific advantages:
Some specific problems that remain with pushrod engines:
Modern pushrod engines are usually limited to about 6,000 RPM to 8,000 RPM in production cars and 9,000 RPM to 10,500 RPM in racing applications. In contrast, many modern OHC engines may have rev limits from 6,000 RPM to 9,000 RPM in road legal car engines and up to 19,000 RPM in current Formula One race engines using pneumatic valve springs. High-revving pushrod engines are normally solid (mechanical) lifter designs, flat and roller. In 1969, Chevrolet offered a Corvette, Camaro Z28, and other models with a solid lifter cam pushrod V8 (the ZL1) that could rev to 8,000 RPM. The Volvo B18 and B20 engines can rev to more than 7,000 RPM with their solid lifter camshaft. However, the LS7 of the C6 Corvette Z06 is the first production hydraulic roller cam pushrod engine to have a redline of 7100 RPM.
The Indy 500 race in Indianapolis each year bears some vestige of its original purpose as a proving ground for automobile manufacturers, in that it once gave an advantage in engine displacement to engines based on stock production engines, as distinct from out-and-out racing engines designed from scratch. One factor in identifying production engines from racing engines was the use of pushrods, rather than the overhead cams used on most modern racing engines; Mercedes-Benz realized before the 1994 race that they could very carefully tailor a purpose-built racing engine using pushrods to meet the requirements of the Indy rules and take advantage of the 'production based' loophole but still design it to be state of the racing art in all other ways, without any of the drawbacks of a real production-based engine. They entered this engine in 1994, and, as expected, dominated the race. After the race, the rules were changed in order to reduce the amount of boost pressure allowed to be supplied by the turbocharger. The inability of the engine to produce competitive power output after this change caused it to become obsolete after just the one race. Mercedes-Benz knew this beforehand, deciding that the cost of engine development was worth one win at Indianapolis.