Incineration is a waste treatment technology that involves the combustion of organic materials and/or substances. Incineration and other high temperature waste treatment systems are described as "thermal treatment". Incineration of waste materials converts the waste into incinerator bottom ash, flue gases, particulates, and heat, which can in turn be used to generate electric power. The flue gases are cleaned of pollutants before they are dispersed in the atmosphere.
Incineration with energy recovery is one of several waste-to-energy (WtE) technologies such as gasification, Plasma arc gasification, pyrolysis and anaerobic digestion. Incineration may also be implemented without energy and materials recovery.
In several countries there are still expert and local community concerns about the environmental impact of incinerators (see The argument against incineration).
In some countries, incinerators built just a few decades ago often did not include a materials separation to remove hazardous, bulky or recyclable materials before combustion. These facilities tended to risk the health of the plant workers and the local environment due to inadequate levels of gas cleaning and combustion process control. Most of these facilities did not generate electricity.
Incinerators reduce the volume of the original waste by 95-96 %, depending upon composition and degree of recovery of materials such as metals from the ash for recycling. This means that while incineration does not completely replace landfilling, it reduces the necessary volume for disposal significantly.
Incineration has particularly strong benefits for the treatment of certain waste types in niche areas such as clinical wastes and certain hazardous wastes where pathogens and toxins can be destroyed by high temperatures. Examples include chemical multi-product plants with diverse toxic or very toxic wastewater streams, which cannot be routed to a conventional wastewater treatment plant.
Waste combustion is particularly popular in countries such as Japan where land is a scarce resource. Denmark and Sweden have been leaders in using the energy generated from incineration for more than a century, in localised combined heat and power facilities supporting district heating schemes. In 2005, waste incineration produced 4.8 % of the electricity consumption and 13.7 % of the total domestic heat consumption in Denmark. A number of other European Countries rely heavily on incineration for handling municipal waste, in particular Luxemburg, The Netherlands, Germany and France.
An incinerator is a furnace for burning waste. Modern incinerators include pollution mitigation equipment such as flue gas cleaning. There are various types of incinerator plant design: moving grate, fixed grate, rotary-kiln, fluidised bed.
The typical incineration plant for municipal solid waste is a moving grate incinerator. The moving grate enables the movement of waste through the combustion chamber to be optimised to allow a more efficient and complete combustion. A single moving grate boiler can handle up to 35 tonnes of waste per hour, and can operate 8,000 hours per year with only one scheduled stop for inspection and maintenance of about one month's duration. Moving grate incinerators are sometimes referred to as Municipal Solid Waste Incinerators (MSWIs).
The waste is introduced by a waste crane through the "throat" at one end of the grate, from where it moves down over the descending grate to the ash pit in the other end. Here the ash is removed through a water lock.
Part of the combustion air (primary combustion air) is supplied through the grate from below. This air flow also has the purpose of cooling the grate itself. Cooling is important for the mechanical strength of the grate, and many moving grates are also water cooled internally.
Secondary combustion air is supplied into the boiler at high speed through nozzles over the grate. It facilitates complete combustion of the flue gases by introducing turbulence for better mixing and by ensuring a surplus of oxygen. In multiple/stepped hearth incinerators, the secondary combustion air is introduced in a separate chamber downstream the primary combustion chamber.
According to the European Waste Incineration Directive, incineration plants must be designed to ensure that the flue gases reach a temperature of at least 850 °C for 2 seconds in order to ensure proper breakdown of organic toxins. In order to comply with this at all times, it is required to install backup auxiliary burners (often fueled by oil), which are fired into the boiler in case the heating value of the waste becomes too low to reach this temperature alone.
The flue gases are then cooled in the superheaters, where the heat is transferred to steam, heating the steam to typically 400 °C at a pressure of 40 bar for the electricity generation in the turbine. At this point, the flue gas has a temperature of around 200 °C, and is passed to the flue gas cleaning system.
At least in Scandinavia scheduled maintenance is always performed during summer, where the demand for district heating is low. Often incineration plants consist of several separate 'boiler lines' (boilers and flue gas treatment plants), so that waste receival can continue at one boiler line while the others are subject to revision.
The clinkers spill out at the end of the cylinder. A tall flue gas stack, fan, or steam jet supplies the needed draft. Ash drops through the grate, but many particles are carried along with the hot gases. The particles and any combustible gases may be combusted in an "afterburner". A diagram of a rotary-kiln incinerator can be found here
The sand with the pre-treated waste and/or fuel is kept suspended on pumped air currents and takes on a fluid-like character. The bed is thereby violently mixed and agitated keeping small inert particles and air in a fluid-like state. This allows all of the mass of waste, fuel and sand to be fully circulated through the furnace.
In a study from 1994, Delaware Solid Waste Authority found that, for same amount of produced energy, incineration plants emitted fewer particles, hydrocarbons and less SO2, HCl, CO and NOx than coal-fired power plants, but more than natural gas fired power plants. According to Germany's Ministry of the Environment, waste incinerators reduce the amount of some atmospheric pollutants by substituting power produced by coal-fired plants with power from waste-fired plants.
The most publicized concerns from environmentalists about the incineration of municipal solid wastes (MSW) involve the fear that it produces significant amounts of dioxin and furan emissions. Dioxins and furans are considered by many to be serious health hazards. Older generation incinerators that were not equipped with adequate gas cleaning technologies were indeed significant sources of dioxin emissions. Today, however, due to advances in emission control designs and stringent new governmental regulations, incinerators emit virtually no dioxins. In 2005, The Ministry of the Environment of Germany, where there were 66 incinerators at that time, estimated that "...whereas in 1990 one third of all dioxin emissions in Germany came from incineration plants, for the year 2000 the figure was less than 1 %. Chimneys and tiled stoves in private households alone discharge approximately twenty times more dioxin into the environment than incineration plants.". According to the U.S. EPA, incineration plants are no longer significant sources of dioxins and furans. In 1987, before the governmental regulations required the use of emission controls, there was a total of 10,000 grams of dioxin emissions from U.S. incinerators. Today, the total emissions from the 87 plants are only 10 grams yearly, a reduction of 99.9 %. Backyard barrel burning of household and garden wastes, still allowed in some rural areas, generates 580 grams of dioxins yearly. Studies conducted by EPA demonstrate that the emissions from just one family using a burn barrel produces more emissions than an incineration plant disposing of 200 tonnes of waste per day.
Generally the breakdown of dioxin requires exposure of the molecule to a sufficiently high temperature so as to trigger thermal breakdown of the molecular bonds holding it together. When burning of plastics outdoors in a burn barrel or garbage pit such temperatures are not reached, causing high dioxin emissions as mentioned above. While the plastic does burn in an open-air fire, the dioxins remain after combustion and float off into the atmosphere.
Modern municipal incinerator designs include a high temperature zone, where the flue gas is ensured to sustain a temperature above 850 oC for at least 2 seconds befores it is cooled down. They are equipped with auxiliary heaters to ensure this at all times. These are often fueled by oil, and normally only active for a very small fraction of the time. A side effect controlling dioxin is the potential for generation of reactive oxides (NOx) in the flue gas, which must be removed with SCR or SNCR (see below).
For very small municipal incinerators, the required temperature for thermal breakdown of dioxin may be reached using a high-temperature electrical heating element, plus an SCR stage.
As for other complete combustion processes, nearly all of the carbon content in the waste is emitted as CO2 to the atmosphere. MSW contain approximately the same mass fraction of carbon as CO2 itself (27%), so incineration of one tonne of MSW produce approximately 1 tonne of CO2.
In the event that the waste was landfilled, one tonne of MSW would produce approximately 62 m³ methane via the anaerobic decomposition of the biodegradable part of the waste. This amount of methane has more than twice the global warming potential than the one tonne of CO2, which would have been produced by incineration. In some countries, large amounts of landfill gas are collected, but still the global warming potential of the landfill gas emitted to atmosphere in the US in 1999 was approximately 32 % higher than the amount of CO2 that would have been emitted by incineration.
In addition, nearly all biodegradable waste has biological origin. This material has been formed by plants using atmospheric CO2 typically within the last growing season. If these plants are regrown the CO2 emitted from their combustion will be taken out from the atmosphere once more.
Such considerations are the main reason why several countries administrate incineration of the biodegradable part of waste as renewable energy. The rest - mainly plastics and other oil and gas derived products - is generally treated as non-renewables.
Different results for the CO2 footprint of incineration can be reached with different assumptions. Local conditions (such as limited local district heating demand, no fossil fuel generated electricity to replace or high levels of aluminum in the waste stream) can decrease the CO2 benefits of incineration. The methology and other assumptions may also influence the results significantly. For example the methane emissions from landfills occurring at a later date may be neglected or given less weight, or biodegradable waste may not be considered CO2 neutral. A recent study by Eunomia Research and Consulting on potential waste treatment technologies in London demonstrated that by applying several of these (according to the authors) unusual assumptions the average existing incineration plants performed poorly for CO2 balance compared to the theoretical potential of other emerging waste treatment technologies..
The steam content in the flue may produce visible fume from the stack, which can be perceived as a visual pollution. It may be avoided by decreasing the steam content by flue gas condensation, or by increasing the flue gas exit temperature well above its dew point. Flue gas condensation allows the latent heat of vaporization of the water to be recovered, subsequently increasing the thermal efficiency of the plant.
Particulate is collected by particle filtration, most often electrostatic precipitators (ESP) and/or baghouse filters. The latter are generally very efficient for collecting fine particles. In an investigation by the Ministry of the Environment of Denmark in 2006, the average particulate emissions per energy content of incinerated waste from 16 Danish incinerators were below 2.02 g/GJ (grams per energy content of the incinerated waste). Detailed measurements of fine particles with sizes below 2.5 micrometres (PM2.5) were performed on three of the incinerators: One incinerator equipped with an ESP for particle filtration emitted 5.3 g/GJ fine particles, while two incinerators equipped with baghouse filters emitted 0.002 and 0.013 g/GJ PM2.5. For ultra fine particles (PM1.0), the numbers were 4.889 g/GJ PM1.0 from the ESP plant, while emissions of 0.000 and 0.008 g/GJ PM1.0 were measured from the plants equipped with baghouse filters.
Acid gas scrubbers are used to remove hydrochloric acid, nitric acid, hydrofluoric acid, mercury, lead and other heavy metals. Basic scrubbers remove sulfur dioxide, forming gypsum by reaction with lime.
Waste water from scrubbers must subsequently pass through a waste water treatment plant.
NOx is either reduced by catalytic reduction with ammonia in a catalytic converter (selective catalytic reduction, SCR) or by a high temperature reaction with ammonia in the furnace (selective non-catalytic reduction, SNCR).
Incineration produces fly ash and bottom ash just as is the case when coal is combusted. The total amount of ash produced by municipal solid waste incineration ranges from 4-10 % by volume and 15-20 % by weight of the original quantity of waste, and the fly ash amounts to about 10-20 % of the total ash. The fly ash, by far, constitutes more of a potential health hazard than does the bottom ash because the fly ash often contain high concentrations of heavy metals such as lead, cadmium, copper and zinc as well as small amounts of dioxins and furans. The bottom ash seldom contain significant levels of heavy metals. While fly ash is always regarded as hazardous waste, bottom ash is generally considered safe for regular landfill after a certain level of testing defined by the local legislation. Ash, which is considered hazardous, may generally only be disposed of in landfills which are carefully designed to prevent pollutants in the ash from leaching into underground aquifers - or after chemical treatment to reduce its leaching characteristics. In testing over the past decade, no ash from an incineration plant in the USA has ever been determined to be a hazardous waste. At present although some historic samples tested by the incinerator operators' group would meet the being ecotoxic criteria at present the EA say "we have agreed" to regard incinerator bottom ash as "non-hazardous" until the testing programme is complete.
An issue that affects community relationships is the increased road traffic of waste collection vehicles to transport municipal waste to the incinerator. Due to this reason, most incinerators are located in industrial areas.
People and organizations professionally involved in this issue include the U.S. Environmental Protection Agency and a great many local and national air quality regulatory agencies worldwide.
Incineration is a key process in the treatment of hazardous wastes and clinical wastes. It is often imperative that medical waste be subjected to the high temperatures of incineration to destroy pathogens and toxic contamination it contains.
Several older generation incinerators have been closed; of the 186 MSW incinerators in 1990, only 89 remained by 2007, and of the 6200 medical waste incinerators in 1988, only 115 remained in 2003. Between 1996 and 2007, no new incinerators were built. The main reasons for lack of activity have been:
Despite these problems, there has been renewed interest in waste-to-energy in the U.S., Canada, and the UK. Projects to add capacity to existing plants are underway, and municipalities are once again evaluating the option of building incinerators rather than continue landfilling municipal wastes.
In the UK in 2008, plans for potential incinerator locations exists for approximately 100 sites. These have been interactively mapped by UK NGO's.
Patent Application Titled "Refuse Incineration Plant and Incineration Exhaust Filtration System and Method for Use Therewith" Published Online
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