Coaxial cable design choices affect physical size, frequency performance, attenuation, power handling capabilities, flexibility, and cost. The inner conductor might be solid or stranded; stranded is more flexible. To get better high-frequency performance, the inner conductor may be silver plated. Sometimes copper-plated iron wire is used as an inner conductor.
The insulator surrounding the inner conductor may be solid plastic, a foam plastic, or may be air with spacers supporting the inner wire. The properties of dielectric control some electrical properties of the cable. A common choice is a solid polyethylene (PE) insulator. Lower-loss cables will use a polyethylene foam insulator. Solid Teflon (PTFE) is also used as an insulator. Some coaxial lines use air (or some other gas) and have spacers to keep the inner conductor from touching the shield.
There is also a lot of variety in the shield. Conventional coaxial cable has braided copper wire forming the shield. This allows the cable to be flexible, but it also means there are gaps in the shield layer. It also means the inner dimension of the shield varies slightly because the braid cannot be flat. Sometimes the braid is silver plated. For better shield performance, some cables have a double-layer shield. The shield might be just two braids, but it is more common now to have a thin foil shield covered by a wire braid. Some cables may invest in more than two shield layers. Other shield designs sacrifice flexibility for better performance; some shields are a solid metal tube. Those cables cannot take sharp bends, as the shield will kink, causing losses in the cable. Many Cable television (CATV) distribution systems use such "hard line" cables, as they provide a lower signal loss.
The insulating jacket can be made from many materials. A common choice is PVC, but some applications may require fire-resistant materials. Outdoor applications may require the jacket to resist ultraviolet light and oxidation. For internal chassis connections the insulating jacket may be omitted.
Connections to the ends of coaxial cables are usually made with RF connectors.
The outer conductor can also be made of (in order of decreasing leakage and in this case degree of balance): double shield, wound foil, woven tape, braid. The ohmic losses in the conductor increase in this order: Ideal conductor (no loss), superconductor, silver, copper. It is further increased by rough surface (in the order of the skin depth, lateral: current hot spots, longitudinal: long current path) for example due to woven braid, multistranded conductors or a corrugated tube as a conductor) and impurities especially oxygen in the metal (due to a lack of a protective coating). Litz wire is used between 1 kHz and 1 MHz to reduce ohmic losses. Coaxial cables require an internal structure of an insulating (dielectric) material to maintain the spacing between the center conductor and shield. The dielectric losses increase in this order: Ideal dielectric (no loss), vacuum, air, Polytetrafluoroethylene (PTFE), polyethylene foam, and solid polyethylene. It is further increased by impurities like water. In typical applications the loss in polyethylene is comparable to the ohmic loss at 1 GHz and the loss in PTFE is comparable to ohmic losses at 10 GHz. A low dielectric constant allows for a greater center conductor: less ohmic losses. An inhomogeneous dielectric needs to be compensated by a noncircular conductor to avoid current hot-spots.
From the signal point of view, a connector can be viewed as a short, rigid cable. The connector usually has the same impedance as the related cable and probably has a similar cutoff frequency although its dielectric may be different. Some connectors are gold or rhodium plated, while some connectors use nickel or tin plating. Silver is also used due to its excellent conductivity. Although silver tends to oxidize rather quickly, the silver oxide that is produced is still conductive. This may pose a cosmetic issue but it does not degrade the performance of the connector.
One increasing development has been the wider adoption of micro-miniature coaxial cable in the consumer electronics sector in recent years. Wire and cable companies such as Tyco, Sumitomo Electric, Hitachi Cable, Fujikura and LS Cable all manufacture these cables, which can be used in mobile phones.
For example, in the United States, signal leakage from cable television systems is regulated by the FCC, since cable signals use the same frequencies as aeronautical and radionavigation bands. CATV operators may also choose to monitor their networks for leakage to prevent ingress. Outside signals entering the cable can cause unwanted noise and picture ghosting. Excessive noise can overwhelm the signal, making it useless.
An ideal shield would be a perfect conductor with no holes, gaps or bumps connected to a perfect ground. However, a smooth solid copper shield would be heavy, inflexible, and expensive. Practical cables must make compromises between shield efficacy, flexibility and cost, such as the corrugated surface of hardline, flexible braid, or foil shields. Since the shields are not perfect conductors, electric fields can exist inside the shield, thus allowing radiating electromagnetic fields to go through the shield.
Consider the skin effect. The magnitude of an alternating current in an imperfect conductor decays exponentially with distance beneath the surface, with the depth of penetration being proportional to the square root of the resistivity. This means that in a shield of finite thickness, some small amount of current will still be flowing on the opposite surface of the conductor. With a perfect conductor (i.e., zero resistivity), all of the current would flow at the surface, with no penetration into and through the conductor. Real cables have a shield made of an imperfect, although usually very good, conductor, so there will always be some leakage.
The gaps or holes, allow some of the electromagnetic field to penetrate to the other side. For example, braided shields have many small gaps. The gaps are smaller when using a foil (solid metal) shield, but there is still a seam running the length of the cable. Foil becomes increasingly rigid with increasing thickness, so a thin foil layer is often surrounded by a layer of braided metal, which offers greater flexibility for a given cross-section.
This type of leakage can also occur at locations of poor contact between connectors at either end of the cable.
A continuous current flow, even if small, along the imperfect shield of a coaxial cable can cause visible or audible interference. In CATV systems distributing analog signals the potential difference between the coaxial network and the electrical grounding system of a house can cause a visible "hum bar" in the picture. This appears as a wide horizontal distortion bar in the picture that scrolls slowly upward. Such differences in potential can be reduced by proper bonding to a common ground at the house. See ground loop.
External current sources like switched-mode power supplies create a voltage across the inductance of the outer conductor between sender and receiver. The effect is less when there are several parallel cables, as this reduces the inductance and therefore the voltage. Because the outer conductor carries the reference potential for the signal on the inner conductor, the receiving circuit measures the wrong voltage.
The transformer effect is sometimes used to mitigate the effect of currents induced in the shield. The inner and outer conductors form the primary and secondary winding of the transformer, and the effect is enhanced in some high quality cables that have an outer layer of mu-metal. Because of this 1:1 transformer, the aforementioned voltage across the outer conductor is transformed onto the inner conductor so that the two voltages can be cancelled by the receiver. Many sender and receivers have means to reduce the leakage even further. They increase the transformer effect by passing the whole cable through a ferrite core sometimes several times.
Most of the shield effect in coax results from opposing currents in the center conductor and shield creating opposite magnetic fields that cancel, and thus do not radiate. The same effect helps ladder line. However, ladder line is extremely sensitive to surrounding metal objects which can enter the fields before they completely cancel. Coax does not have this problem since the field is enclosed in the shield. However, it is still possible for a field to form between the shield and other connected objects, such as the antenna the coax feeds. The current formed by the field between the antenna and the coax shield would flow in the same direction as the current in the center conductor, and thus not be canceled, and would actually cause energy to radiate from the coax itself, making it appear to be part of the antenna, affecting the radiation pattern of the antenna and possibly introducing dangerous radio frequency energy into areas near people, with the risk of radiation burns if the coax is being used for sufficiently high power transmissions. A properly placed and sized balun can prevent common mode radiation in coax.
Some senders and receivers use only a limited range of frequencies and block all others by means of an isolating transformer. Such a transformer breaks the shield for high frequencies. Still others avoid the transformer effect altogether by using two capacitors. If the capacitor for the outer conductor is implemented as one thin gap in the shield, no leakage at high frequencies occurs. At high frequencies, beyond the limits of coaxial cables, it becomes more efficient to use other types of transmission line such as wave guides or optical fiber, which offer low leakage (and much lower losses) around 200 THz and good isolation for all other frequencies.
A series of standard types of coaxial cable were specified for military uses, in the form "RG-#" or "RG-#/U". They go back to World War II and were listed in MIL-HDBK-216 published in 1962. These designations are now obsolete. The current military standard is MIL-SPEC MIL-C-17. MIL-C-17 numbers, such as "M17/75-RG214," are given for military cables and manufacturer's catalog numbers for civilian applications. However, the RG-series designations were so common for generations that they are still used, although critical users should be aware that since the handbook is withdrawn there is no standard to guarantee the electrical and physical characteristics of a cable described as "RG-# type". The RG designators are mostly used to identify compatible connectors that fit the inner conductor, dielectric, and jacket dimensions of the old RG-series cables.
Table of RG standards:
|type||approx. imped. [Ω]||core||dielectric||overall diameter||braid||velocity factor||comments|
|RG-6/U||75||1.0 mm||Solid PE||0.185||4.7||0.332||8.4||double||0.75||low loss at high frequency for cable television, satellite television and cable modems|
|RG-6/UQ||75||Solid PE||0.298||7.62||quad||This is "quad shield RG-6". It has four layers of shielding, regular RG-6 only has one or two|
|RG-8/U||50||2.17 mm||Solid PE||0.285||7.2||0.405||10.3||Thicknet (10base5) and amateur radio|
|RG-9/U||51||Solid PE||0.420||10.7||Thicknet Thicknet (10base5)|
|RG-11/U||75||1.63 mm||Solid PE||0.285||7.2||0.412||10.5||0.66||Used for long drops and underground|
|RG-58/U||50||0.9 mm||Solid PE||0.116||2.9||0.195||5.0||single||0.66||used for radiocommunication and amateur radio, thin Ethernet (10base2) and NIM electronics. Common.|
|RG-59/U||75||0.81 mm||Solid PE||0.146||3.7||0.242||6.1||single||0.66||used to carry baseband video in closed-circuit television, previously used for cable television. Generally it has poor shielding but will carry an HQ HD signal or video over short distances.|
|RG-62/U||92||Solid PE||0.242||6.1||single||0.84||used for ARCNET and automotive radio antennas.|
|RG-62A||93||ASP||0.242||6.1||single||used for NIM electronics|
|RG-174/U||50||0.48 mm||Solid PE||0.100||2.5||0.100||2.55||single||common for wifi pigtails, more flexible but higher loss than RG58; used with LEMO 00 connectors in NIM electronics.|
|RG-178/U||50||7x0.1 mm Ag pltd Cu clad Steel||PTFE||0.033||0.84||0.071||1.8||single||0.69|
|RG-179/U||75||7x0.1 mm Ag pltd Cu||PTFE||0.063||1.6||0.098||2.5||single||0.67||VGA RGBHV|
|RG-213/U||50||7x0.0296 in Cu||Solid PE||0.285||7.2||0.405||10.3||single||0.66||for radiocommunication and amateur radio, EMC test antenna cables. Typically lower loss than RG58. Common.|
|RG-218||50||0.195 in Cu||Solid PE||0.660 (0.680?)||16.76 (17.27?)||0.870||22||single||0.66||large diameter, not very flexible, low loss (2.5dB/100' @ 400 MHz), 11kV dielectric withstand.|
|RG-316/U||50||7x0.0067 in||PTFE||0.060||1.5||0.102||2.6||single||used with LEMO 00 connectors in NIM electronics|
PE is Polyethylene; PTFE is Polytetrafluoroethylene; ASP is Air Space Polyethylene
|type||approx. imped. [Ω]||core||dielectric||overall diameter||braid||velocity factor||comments|
|H155||50||0.79||lower loss at high frequency for radiocommunication and amateur radio|
|H500||50||0.82||low loss at high frequency for radiocommunication and amateur radio|
|LMR-195||50||low loss drop-in replacement for RG-58|
|LMR-200 HDF-200 CFD-200||50||1.12 mm Cu||PF CF||0.116||2.95||0.195||4.95||0.83||low loss communications, 0.554 dB/meter @ 2.4 GHz|
|LMR-400 HDF-400 CFD-400||50||2.74 mm Cu clad Al||PF CF||0.285||7.24||0.405||10.29||0.85||low loss communications, 0.223 dB/meter @ 2.4 GHz|
|LMR-600||50||4.47 mm Cu clad Al||PF||0.455||11.56||0.590||14.99||0.87||low loss communications, 0.144 dB/meter @ 2.4 GHz|
|LMR-900||50||6.65 mm BC tube||PF||0.680||17.27||0.870||22.10||0.87||low loss communications, 0.098 dB/meter @ 2.4 GHz|
|LMR-1200||50||8.86 mm BC tube||PF||0.920||23.37||1.200||30.48||0.88||low loss communications, 0.075 dB/meter @ 2.4 GHz|
|LMR-1700||50||13.39 mm BC tube||PF||1.350||34.29||1.670||42.42||0.89||low loss communications, 0.056 dB/meter @ 2.4 GHz|
There are also other designation schemes for coaxial cables such as The URM, CT and WF series
Long distance coaxial cable is used to connect radio networks and television networks, though this has largely been superseded by other more high-tech methods (fibre optics, T1/E1, satellite). It still carries cable television signals to the majority of television receivers, and this purpose consumes the majority of coaxial cable production.
Micro coaxial cables are used in a range of consumer devices, military equipment, and also in ultra-sound scanning equipment.
The most common impedances that are widely used are 50 or 52 ohms, and 75 ohms, although other impedances are available for specific applications. The 50 / 52 ohm cables are widely used for industrial and commercial two-way radio frequency applications (including radio, and telecommunications), although 75 ohms is commonly used for broadcast television and radio.
Hard line is often confused with waveguide but the two are not the same. Hard line is used in broadcasting as well as many other forms of radio communication. It is a coaxial cable constructed using round copper, silver or gold tubing or a combination of such metals as a shield. Some lower quality hard line may use aluminum shielding, aluminum however is easily oxidized and unlike silver or gold oxide, aluminum oxide drastically loses effective conductivity. Therefore all connections must be air and water tight. The center conductor may consist of solid copper, or copper plated aluminum. Since skin effect is an issue with RF, copper plating provides sufficient surface for an effective conductor. Most varieties of hardline used for external chassis or when exposed to the elements have a PVC jacket; however, some internal applications may omit the insulation jacket. Hard line can be very thick, typically at least a half inch or 13 mm and up to several times that, and has low loss even at high power. These large scale hard lines are almost always used in the connection between a transmitter on the ground and the antenna or aerial on a tower. Hard line may also be known by trademarked names such as Heliax (Andrew), or Cablewave (RFS/Cablewave). Larger varieties of hardline may consist of a center conductor which is constructed from either rigid or corrugated copper tubing. The dielectric in hard line may consist of polyethylene foam, air or a pressurized gas such as nitrogen or desiccated air (dried air). In gas-charged lines, hard plastics such as nylon are used as spacers to separate the inner and outer conductors. The addition of these gases into the dielectric space reduces moisture contamination, provides a stable dielectric constant, as well as a reduced risk of internal arcing. Gas-filled hardlines are usually used on high powered RF transmitters such as television or radio broadcasting, military transmitters, as well as high powered Amateur radio applications but may also be used on some critical lower powered applications such as those in the microwave bands. Although in the microwave region waveguide is more often used than hard line for transmitter to antenna, or antenna to receiver applications. The various shields used in hardline also differ; some forms use rigid tubing, or pipe, others may use a corrugated tubing which makes bending easier, as well as reduces kinking when the cable is bent to conform. Smaller varieties of hard line may be used internally in some high frequency applications, particularly in equipment within the microwave range, to reduce interference between stages of the device.
Radiating or Leaky Cable is another form of coaxial cable which is constructed in a similar fashion to hard line, however it is constructed with tuned slots cut into the shield. These slots are tuned to the specific RF wavelength of operation or tuned to a specific radio frequency band. This type of cable is to provide a tuned bi-directional "desired" leakage effect between transmitter and receiver. It is often used in elevator shafts, underground, transportation tunnels and in other areas where an antenna is not feasible. One example of this type of cable is Radiax (Andrew).
RG/6 is available in three different types designed for various applications. "Plain" or "house" wire is designed for indoor or external house wiring. "Flooded" cable is infused with heavy waterproofing for use in underground conduit (ideally) or direct burial. "Messenger" may contain some waterproofing but is distinguished by the addition of a steel messenger wire along its length to carry the tension involved in an aerial drop from a utility pole.
Triaxial cable or triax is coaxial cable with a third layer of shielding, insulation and sheathing. The outer shield, which is earthed (grounded), protects the inner shield from electromagnetic interference from outside sources.
Twin-axial cable or twinax is a balanced, twisted pair within a cylindrical shield. It allows a nearly perfect differential signal which is both shielded and balanced to pass through. Multi-conductor coaxial cable is also sometimes used.
Biaxial cable or biax is a figure-8 configuration of two 50 Ω coaxial cables, externally resembling that of lamp cord, or speaker wire. Biax is used in some proprietary computer networks. Others may be familiar with 75Ω biax which at one time was popular on many cable TV services.
Semi-rigid cable is a coaxial form using a solid copper outer sheath. This type of coax offers superior screening compared to cables with a braided outer conductor, especially at higher frequencies. The major disadvantage is that the cable, as its name implies, is not very flexible, and is not intended to be flexed after initial forming. (See "hard line")
Despite being shielded, interference can occur on coaxial cable lines. Susceptibility to interference has little relationship to broad cable type designations (e.g. RG-59, RG-6) but is strongly related to the composition and configuration of the cable's shielding. For cable television, with frequencies extending well into the UHF range, a foil shield is normally provided, and will provide total coverage as well as high effectiveness against high-frequency interference. Foil shielding is ordinarily accompanied by a tinned copper or aluminum braid shield, with anywhere from 60 to 95% coverage. The braid is important to shield effectiveness because (1) it is more effective than foil at absorbing low-frequency interference, (2) it provides higher conductivity to ground than foil, and (3) it makes attaching a connector easier and more reliable. "Quad-shield" cable, using two low-coverage aluminum braid shields and two layers of foil, is often used in situations involving troublesome interference, but is less effective than a single layer of foil and single high-coverage copper braid shield such as is found on broadcast-quality precision video cable.
In the United States and some other countries, cable television distribution systems use extensive networks of outdoor coaxial cable, often with in-line distribution amplifiers. Leakage of signals into and out of cable TV systems can cause interference to cable subscribers and to over-the-air radio services using the same frequencies as those of the cable system.
"Coaxial Cable Connector with Radio Frequency Interference and Grounding Shield" in Patent Application Approval Process
Apr 03, 2013; By a News Reporter-Staff News Editor at Electronics Newsweekly -- A patent application by the inventors Burris, Donald Andrew...