A rope is a length of fibers, twisted or braided together to improve strength for pulling and connecting. It has tensile strength but is too flexible to provide compressive strength (i.e., it can be used for pulling, not pushing). Rope is thicker and stronger than similarly constructed cord, line, string, or twine.
Synthetic fibers in use for rope-making include polypropylene, nylon, polyesters (e.g. PET, LCP, HPE, Vectran), polyethylene (e.g. Spectra), Aramids (e.g. Twaron, Technora and Kevlar) and polyaramids (eg Dralon, Tiptolon). Some ropes are constructed of mixtures of several fibres or use co-polymer fibres. Rope can also be made out of metal (wire rope). Ropes have been constructed of other fibrous materials such as silk, wool, and hair, but such ropes are not generally available. Rayon is a regenerated fiber used to make decorative rope.
The use of ropes for hunting, pulling, fastening, attaching, carrying, lifting, and climbing dates back to prehistoric times and has always been essential to mankind's technological progress. It is likely that the earliest "ropes" were naturally occurring lengths of plant fiber, such as vines, followed soon by the first attempts at twisting and braiding these strands together to form the first proper ropes in the modern sense of the word. Fossilised fragments of "probably two-ply laid rope of about 7 mm diameter" were found in Lascaux cave, dating to approximately 17,000 BP.
The ancient Egyptians were probably the first civilization to develop special tools to make rope. Egyptian rope dates back to 4000 to 3500 B.C. and was generally made of water reed fibers. Other rope in antiquity was made from the fibers of date palms, flax, grass, papyrus, leather, or animal hair. The use of such ropes pulled by thousands of workers allowed the Egyptians to move the heavy stones required to build their monuments. Starting from approximately 2800 B.C., rope made of hemp fibers was in use in China. Rope and the craft of rope making spread throughout Asia, India, and Europe over the next several thousand years.
In the Middle Ages (from the thirteenth century to the eighteenth century), from the British Isles to Italy, ropes were constructed in so-called rope walks, very long buildings where strands the full length of the rope were spread out and then laid up or twisted together to form the rope. The cable length was thus set by the length of the available rope walk. This is related to the unit of length termed cable length. This allowed for long ropes of up to 300 yards long or longer to be made. Short ropes are useless on tall ships which require ropes to be long, relatively uniform in diameter, and strong. Short ropes would require splicing to make them long. The strongest form of splicing is the short splice, which doubles the diameter of the rope at the area of the splice. This would cause problems in the rigging hardware such as buckles and pulleys.
Leonardo da Vinci drew sketches of a concept for a ropemaking machine, but just like many other of his inventions, they never got built. Nevertheless, remarkable feats of construction were accomplished without advanced technology: In 1586, Domenico Fontana erected the 327 ton obelisk on Rome's Saint Peter's Square with a concerted effort of 900 men, 75 horses, and countless pulleys and meters of rope. By the late 1700s several working machines had been built and patented.
Rope continued to be made from natural fibers until the 1950s when synthetic fibers such as nylon became popular.
Twisted ropes are built up in three steps. First, fibers are gathered and spun to form yarns. A number of these yarns are then twisted together to form strands. The strands are then twisted together to form the rope. The twist of the yarn is opposite to that of the strand, and that in turn is opposite to that of the rope. This counter-twisting helps keep the rope together. On the other hand, rope constructed in this manner untwists under tension, which is the cause of spinning, kinking, hockling and stretching. Any rope of this type must be bound at its end by some means to prevent untwisting. Twisted ropes have a preferred direction for coiling. Normal right laid rope should be coiled with the sun, or clockwise, to prevent kinking. Coiling this way imparts a twist to the rope. One of the drawbacks of this construction is that every fiber is exposed to abrasion numerous times along the length of the rope. This means that the rope can degrade to numerous inch-long fiber fragments, which is not easily detected visually.
Braided ropes are generally made from nylon, polyester or polypropylene. Nylon is chosen for its elastic stretch properties and good resistance to ultraviolet light. Polyester is about 90% as strong as nylon but stretches less under load, is more abrasion resistant, has better UV resistance, and has less change in length when wet. Polypropylene is preferred for low cost and light weight (it floats on water).
Single braid consists of even number of strands, eight or twelve being typical, braided into a circular pattern with half of the strands going clockwise and the other half going anticlockwise. The strands can interlock with either twill or plain weave. The central void may be large or small; in the former case the term hollow braid is sometimes preferred.
Double braid, also called braid on braid, consists of an inner braid filling the central void in an outer braid, that may be of the same or different material. Often the inner braid fiber is chosen for strength while the outer braid fiber is chosen for abrasion resistance.
In solid braid the strands all travel the same direction, clockwise or anticlockwise, and alternate between forming the outside of the rope and the interior of the rope. This construction is popular for general purpose utility rope but rare in specialized high performance line.
Kernmantle rope has a core (kern) of long twisted fibers in the center, with a braided outer sheath or mantle of woven fibers. The kern provides most of the strength (about 70%), while the mantle protects the kern and determines the handling properties of the rope (how easy it is to hold, to tie knots in, and so on). In dynamic climbing line, the core fibers are usually twisted, and chopped into shorter lengths which makes the rope more stretchy. Static kernmantle ropes are made with untwisted core fibers and tighter braid, which causes them to be stiffer in addition to limiting the stretch.
Braided ropes (and objects like garden hoses, fiber optic or coaxial cables, etc.) that have no lay, or inherent twist, will uncoil better if coiled into figure-8 coils, where the twist reverses regularly and essentially cancels out.
Rope made from hemp, cotton or nylon is generally stored in a cool dry place for proper storage. To prevent kinking it is usually coiled. To prevent fraying or unraveling, the ends of a rope are bound with twine, tape, or heat shrink tubing. The ends of plastic fiber ropes are often melted and fused solid.
If a load-bearing rope gets a sharp or sudden jolt or the rope shows signs of deteriorating, it is recommended that the rope be replaced immediately and should be discarded or only used for non-load-bearing tasks.
The average rope life-span is five years. Serious inspection should be given to your line after that point.
While preparing for a climb, be sure to stack your rope on the ground or a tarp. Check for any "dead-spots" and be sure never to step on your rope, as this will force tiny pieces of rock through the sheath, eventually deteriorating the core of the rope.