The vehicle would be a hydrogen-powered aircraft that would take off from a conventional runway, and accelerate to Mach 5.5 at 26 km before lighting a rocket engine to take it to orbit. It would then release a 12-tonne payload, and reenter. The payload would be carried in a standard payload container, or a passenger module containing up to 60 passengers.
During reentry the relatively light vehicle would fly back through the atmosphere and land back at the runway, with its skin protected by a strong ceramic. The vehicle would then undergo any necessary maintenance and would be able to fly again within 2 days.
A fleet of vehicles is envisaged; each vehicle would be reusable at least 200 times. Costs per kilogram of payload would be below the current costs of launch (as of 2006), including the costs of R&D, with costs expected to fall much more over time after the initial expenditures have amortised.
Originally the key technology to build this aircraft did not exist - the required heat exchanger was about ten times lighter than the state of the art. However, research has now achieved the necessary performance. Currently no funding to fully develop and build the vehicle exists, but research and development work is nevertheless ongoing.
Proponents of SSTO claim that staging causes a number of problems such as being difficult, expensive or even impossible to recover, reuse and reassemble the parts and therefore believe that SSTO designs hold the promise of reducing the cost of spaceflight.
The Skylon design aims to take off from a specially strengthened runway, fly into low earth orbit, reenter the atmosphere, and land back on the runway like a conventional aeroplane, without staging, whilst being fully reusable. Further, it aims to do this with a higher payload fraction than any existing multi-stage vehicle.
Operating a turbojet engine at up to Mach 5.5 is difficult. Previous engines proposed by other designers have been good jet engines but poor rockets. This engine design aims to be a good rocket engine, as well as being an excellent jet engine at all speeds. The problem with operating at Mach 5.5 has been that the air coming into the engine heats up as it is compressed into the engine, which can cause the engine to overheat and eventually melt. Attempts to avoid these issues typically make the engine much heavier (scramjets/ramjets) or greatly reduce the thrust (conventional turbojets/ramjets). In either case the end result is an engine that has a poor thrust to weight ratio at high speeds, and so the installed engine is too heavy to assist much in reaching orbit.
The SABRE engine design aims to avoid this by using some of the liquid hydrogen fuel to cool the air right at the inlet. The air is then burnt much like in a conventional jet. Because the air is cool at all speeds, the jet can be built of light alloys and the weight is roughly halved. Additionally, more fuel can be burnt at high speed. Beyond Mach 5.5, the air would still end up unusably hot, so the air inlet closes and the engine instead turns to burning the hydrogen with onboard liquid oxygen as in a normal rocket.
Because the engine uses the atmosphere as reaction mass at low altitude, it would have a high specific impulse, and burn about one fifth of the propellant that would have been required by a conventional rocket. Therefore, it would be able to take off with much less total propellant than conventional systems. This, in turn, means that it doesn't need as much lift or thrust, which permits smaller engines, and allows conventional wings to be used. While in the atmosphere, using wings to counteract gravity drag is more fuel-efficient than simply expelling propellant (as in a rocket), again reducing the total amount of propellant needed.
One difference is in the undercarriage. To save weight, HOTOL was to have been launched from a sled. This was dispensed with for Skylon which would use a relatively conventional-looking retractable undercarriage. This is to be achieved by using high pressure tires on a specially strengthened runway with water cooled brakes. If problems were to occur just before takeoff the brakes would be applied to stop the vehicle, the water boiling away to dissipate the heat. Upon a successful takeoff, the water would be jettisoned, thus reducing the weight of the undercarriage by many tons. During landing, the empty vehicle would be far lighter, and hence the water is unneeded.
Another issue that the Skylon design aims to circumvent was the intrinsically poor stability of HOTOL. The weight of the rear-mounted engine tended to make the HOTOL vehicle fly backwards. Attempts to fix this problem ended up sacrificing much of the potential payload that the HOTOL vehicle could carry, and contributed to the failure of the project. Skylon would solve this by placing the engines at the end of the wings closer to the center of the vehicle and thus moving the center of mass forward, ahead of the center of drag.
The vehicle design is physically big—82 m long and 6.3 m in diameter—mainly because it uses low-density liquid hydrogen as fuel.
The structure is primarily a spaceframe design which carries the weight of the tanks, and to which the skin is attached. In between the bars of the structure would be multiple layers of insulation.
The relatively large tanks required are kept very light by running them at low pressure. This size means that the vehicle would have an easier time during reentry compared to other vehicles, such as the Space Shuttle due to the low ballistic coefficient.
Due to the low ballistic coefficient, the vehicle would end up slowing down at higher altitudes where the air is thinner. The skin of the vehicle would only reach 1100 kelvin, and the extremely fragile tiles that the Space Shuttle thermal protection system employs would not be required. The Shuttle's fragile silica tiles are damaged even flying through rain, whereas the Skylon's proposed skin material is a much more durable reinforced ceramic. Due to a difficulty with turbulent flow around the wings during reentry, some parts of Skylon would be actively cooled.
The proportion of payload to takeoff weight (the payload fraction) would be more than twice that of normal rockets and the vehicle should be fully reusable (200 times or more).
The SR-71 Blackbird holds the official speed record for a turbojet powered aircraft. Compared to the Blackbird the Skylon design is for a vehicle:
The initial estimated cost of a launch was conservatively estimated to be $40 million (in 1995 prices). This would be expected to drop at higher launch rates. The launch crew size was to be 200 and the turnaround time 2 days.
The Skylon was designed for low cost, to use largely present day materials and to represent a low development risk. The ultimate estimated cost of launching a Skylon vehicle was estimated to be as low as $5 to $10 million.
The aircraft was initially intended to be unmanned and to carry only standard aerocontainers, but it was intended that up to 60 passengers could be carried in a purpose built container once the vehicle was certified. It is likely that the vehicle would be economic for space tourism.
Alan Bond is currently trying to build an actual working SABRE engine.
The complete Skylon project has a projected R&D cost of under $10 billion and an estimated program length of 7-10 years.
Flights of the Future: Companies-And the Military-Are Moving Forward with Super Fast, Super Efficient Hydrogen-Fueled Planes
Nov 01, 2012; [ILLUSTRATION OMITTED] The long lines will be the same. So, too, the sluggish security check-ins and navigation through tourists,...
Ready for lift-off. Remember Hotol? Years of hard work in the face of setbacks and lack of support could be about to pay off for the small team that never lost faith in the 'spaceplane' concept. (FEATURE SPACEPLANES).
Nov 02, 2001; Remember Hotol? Years of hard work in the face of setbacks and lack of support could be about to pay off for the small team that...