Another Buick "400" engine was a member of the 400/430/455 family and was produced from 1967 to 1969.
In an effort to overcome the "restrictive" exhaust port design, Buick enthusiast drag racers in the sixties adapted superchargers with a custom camshaft to feed intake air in through the exhaust ports and used the larger intake ports for exhaust outlets. Perhaps this feat of ingenuity, and the unusual appearance of the engine modified in this manner, also intimidated rival racers and added to the Nailhead V8 legend that lives upon this page of US auto history.
The 215 had a 4.24 in (107.7 mm) bore spacing, a bore of 3.5 in (88.9 mm), and a stroke of 2.8 in (71.1 mm), for an actual displacement of 3533 cc. The engine was the lightest mass-production V8 in the world, with a dry weight of only 318 lb (144 kg). It was standard equipment in the 1961 Buick Special.
Oldsmobile and Pontiac also used the all-aluminum 215 on its mid-sized cars, the Oldsmobile F-85, Cutlass and Jetfire, and Pontiac Tempest and LeMans. Pontiac used the Buick version of the 215; Oldsmobile had its own. The Oldsmobile version of this engine, although sharing the same basic architecture, had cylinder heads designed by Oldsmobile engineers, and was produced on a separate assembly line. Among the differences between the Oldsmobile and Buick versions, it was somewhat heavier, at 350 lb (159 kg). The design differences were in the cylinder heads: Buick used a 5-bolt pattern around each cylinder where Oldsmobile went to a 6-bolt pattern. The 6th bolt was added to the intake manifold side of the head, one extra bolt for each cylinder, meant to alleviate a head-warping problem on high-compression versions. This meant that Oldsmobile heads would go on Buick blocks, but not vice versa, and that changing the compression ratio on an Oldsmobile 215 required changing the heads, but on a Buick 215, only the pistons, which was less expensive and simpler. For these reasons, the more common Buick version has today also emerged as more desirable. Later Rover versions of the aluminum block and subsequent Buick iron small blocks (300, 340 and 350) went to a 4-bolt-per-cylinder pattern.
At introduction, Buick's 215 was rated 150 hp (112 kW) at 4400 rpm. This was raised soon after introduction to 155 hp (116 kW) at 4600 rpm. 220 ft·lb (298 N·m) of torque was produced at 2400 rpm with a Rochester 2GC two-barrel carburetor and 8.8:1 compression ratio. A mid-year introduction was the Buick Special Skylark version, which had 10.25:1 compression and a four-barrel carburetor, raising output to 185 hp (138 kW) at 4800 rpm and 230 ft·lb (312 N·m) at 2800 rpm.
For 1962, the four-barrel engine increased the compression ratio to 10.25:1, raising it to 190 hp (142 kW) at 4800 rpm and 235 ft·lb (319 N·m) at 3000 rpm. The two-barrel engine was unchanged. For 1963, the four-barrel was bumped to 11:1 compression and an even 200 hp (149 kW) at 5000 rpm and 240 ft·lb (325 N·m) at 3200 rpm, a respectable 0.93 hp/in³ (56.6 hp/liter).
Unfortunately, the great expense of the aluminum engine led to its cancellation after the 1963 model year. The engine had an abnormally high scrap ratio due to hidden block-casting porosity problems, which caused serious oil leaks. Another problem was clogged radiators from antifreeze mixtures incompatible with aluminum. It was said that one of the major problems was because they had to make extensive use of air gauging to check for casting leaks during the manufacturing process, and not being able to detect leaks on blocks that were as much as 95% complete. This raised the cost of complete engines to more than that of a comparable all cast-iron engine. Casting sealing technology was not advanced enough at that time to prevent the high scrap rates.
The Buick 215's very high power to weight ratio made it immediately interesting for automotive and marine racing. Mickey Thompson entered a stock-block Buick 215-powered car in the 1962 Indianapolis 500. From 1946 to 1962 there hadn't been a single stock-block car in this famous race. In 1962 the Buick 215 was the only non-Offenhauser powered entry in the field of 33 cars. Rookie driver Dan Gurney qualified eighth and raced well for 92 laps before retiring with transmission problems.
Surplus engine blocks of the Oldsmobile (6 bolt per cylinder) version of this engine formed the basis of the Formula One Repco V8 used by Brabham to win the 1966 and 1967 Formula One championship. No other American stock-block engine has won a Formula One championship.
Buick 215s have been engine swapped into countless sports cars, especially Chevrolet Vegas and MG sports cars. The engine remains well supported by enthusiast clubs, specialist parts suppliers, and by shops that specialize in these conversions.
The Buick 215 was used in a small sports car known as the Apollo from 1962 to 1963, and also in the Asardo 3500 GM-S show car.
Although dropped by GM in 1963, in January 1965 the tooling for the aluminum engine was sold to Britain's Rover Group to become the Rover V8 engine, which would remain in use for more than 35 years. GM tried to buy it back later on, but Rover declined, instead offering to sell engines back to GM. GM refused this offer.
For 1965 the 300 switched to a cast-iron heads, raising dry weight to 467 lb (212 kg), still quite light for a V8 engine of its era. The four-barrel option was cancelled for 1966, and the 300 was replaced entirely by the 350 in 1968.
The Apollo sports car, also known as the Vetta Ventura, used this engine.
The Buick 350 V8 had a 3.80 in bore (like the 231) and retained the 3.85 in stroke of the 340. It was introduced in 1968 and produced through 1980.
The major differences of the Buick 350 when compared to other GM V8's are deep skirt block construction, higher nickel-content cast iron, external oil pump, under square bore sizing, 3.0" crank main journals, and 6.5" connecting rods. It is an extremely rugged and durable engine, and some of the design characteristics of the Buick 350 are found in modern GM engines such as the 231 V6, and Series I, II, and III 3800 V6's.
Of all the GM 350 in³ (5.7 L) engines, the Buick 350 has the longest stroke, which lends to making significantly more torque than any of the others. It also made the Buick 350 significantly wider - essentially the same width as the Buick big-blocks, which have the shortest stroke of the GM big-blocks. In fact, at a glance the Buick 350 is commonly mistaken for the 455 engine due to the oversized intake manifold atop the engine. The Buick 350 also shares an integrated aluminum timing cover as do most of the Buick small & big blocks which incorporates the oil pump mechanisms as well, leaving the oil filter exposed to oncoming air for added cooling.
The Buick 350 was used in the Jeep Gladiator and Wagoneer from 1968 to 1971.
The 455.72 in³ (7.5 L) 455 Buick V8 used a 4.312 in bore and 3.90 in stroke. It was produced from 1970 to 1976 and was based on the 400/430 V8. The regular Buick 455 was conservatively rated at 350 hp (261 kW) while the 455 Stage 1 was underrated at 360 hp (269 kW). The regular 455 could produce 410 to 420 hp (306 to 313 kW) while the Stage 1 produced 415 to 425 hp (310 to 317 kW). The regular 455 produced a rated 510ftlb of torque, more than any other muscle car engine. The hp was somewhat reduced in 1971, mainly due to the reduction in cylinder compression ratio in order to cope with the introduction new federal laws requiring new cars to use unleaded gasoline in an effort to reduce exhaust emissions, then, on paper, considerably reduced to approximately starting in 1972, due to the new measurement of horsepower as SAE Net horsepower rather than a gross horsepower rating. Tightening emissions controls caused the engine to drop in power, a little at a time, through 1976. Most parts except the pistons interchange with the 400 and 430. The 455 was one of the first "thin-wall casting" engine blocks, and weighs significantly less than other engines of comparable size (for example, less than a Chevrolet 454).
From the 1950s through the 1970s, each GM division had its own V8 engine family. Many were shared among other divisions, but each design is most-closely associated with its own division:
GM later standardized on the later generations of the Chevrolet design: